Function and Feature
- Installation of containers onto fixtures and fixtures onto the platform;
- Liquid tank liquid – lack detection function, pipeline emptying and cleaning functions;
- Liquid pump dispensing device according to preset dispensing, high – precision measurement;
- The types and quantities of dispensing materials required can be preset in the software, as well as the dispensing amount of each liquid;
- Other auxiliary functions.
Technical Specification
| Power supply | Single – phase 220VAC, frequency 50Hz, power 3KW |
| Air source | 0.5 – 0.8MPa compressed air |
| Working mode | XYZ platform mode |
| Container rotation | Fixture rotation |
| Original liquid containers: | 6 in total, Single-channel single injection volume: 0.1mL-20mL |
| Liquid supply accuracy: | ±0.3% |
| Dispensing containers | Replaceable sizes from 2 mL to 500 mL |
| Dispensing containers | Calibrated 30ml * 6 (customizable 2ml – 500ml) |
| Equipment Cycle | 400 channels/day, depending on dispensing amount and accuracy determination. |
| Finished products | Max.64Channels |
| Operation direction | Along the fixture rotation direction, the right side is the operation side |
| Dimension | Approximately L1548 * W1000 * H1800 (mm) |
| Weight | 1250KG |
| Supporting Facilities | |||
|---|---|---|---|
| Items | Requirements | Remarks | |
| Power Supply | Power Source | Single – phase 220VAC, 50Hz | Provided by the client |
| Power | 2KW | Provided by the client | |
| Grounding | Ground wire with resistance less than 4Ω | Provided by the client | |
| Gas Source | 0.5 – 0.8MPa Compressed Air | Provided by the client | |
| Temperature | 25 ± 3°C | Provided by the client | |
| Humidity | 30 – 90% RH or lower | Provided by the client | |
| Cleanliness | Class 1,000,000 | Provided by the client | |
| Vibration and Impact | No obvious vibration sources around | Provided by the client | |
| Explosion – proof | No explosion sources around | Provided by the client | |
| Gas Emission | Provided by the client | ||
| Hazardous Gas Recovery | Provided by the client | ||
| Material Specifications | |
|---|---|
| Items | Indicators |
| Material State | Liquid in bottles |
| Feeding Method | Metering pump feeding |
| Material Requirement | Feeding available by metering pump |
| Feeding Resolution | 0.3% |
| Weighing Capacity | 200g |
| Weighing Precision | 0.001g |
| Equipment Specification Catalogue | ||||
|---|---|---|---|---|
| Serial Number |
Name | Content | Quantity | Remarks |
| 1 | Linear Module | XYZ three – axis linear module | 1 pcs | |
| 2 | Liquid Supply Unit | Liquid supply tanks, metering pumps | 6 pcs | |
| 3 | Container Positioning and Liquid – filling Device | Container positioning fixtures, liquid – filling heads | 1 pcs | |
| 4 | Weighing Unit | Electronic balance, weighing fixtures | 1 pcs | |
| 5 | Control Unit | PLC control cabinet, PC data system | 1 pcs | |
| 6 | Others | Operation manuals, spare parts, etc. | 1 pcs | |
| 1.Linear Module | |
| 1.1. Type | XYZ three – axis linear module; |
| 1.2. X – axis Design | Single – rail slide block module, stroke 700mm, equipped with a servo motor; |
| 1.3. Y – axis Design | Double – rail slide block module, stroke 600mm, equipped with a servo motor; |
| 1.4. Z – axis Design | Rail slide block module, stroke 300mm, equipped with a servo motor; |
| 2.Liquid Supply Unit | |
| 2.1. Type | Metering pump for liquid supply, independent multi – channel liquid supply unit; |
| 2.2. Liquid – filling Channels | There are a total of 6 channels, and the liquid – filling channels and liquid – filling amounts can be selectively set; |
| 2.3. Liquid Supply Tanks | Made of SUS 304, with a volume of 3L; |
| 2.4. Liquid Supply Pumps | Injection pumps with polytetrafluoroethylene cores; |
| 2.5. Liquid Supply Precision | 0.3%; |
| 2.6. Liquid Material | Corrosion – resistant design, please inform the manufacturer when using various acid – base liquids; |
| 2.7. Single – time Liquid – filling | The software can be set, and the liquid – filling volume range is unlimited, determined according to the liquid supply container. |
| 3.Container Positioning and Liquid – filling Device | |
| 3.1. Type | The fixture holds the container, and the liquid – filling head can be switched; |
| 3.2. Liquid – filling Containers | Cylindrical, with a volume of 2mL – 500mL; Size: Max. Φ100mm * H100mm, Min. Φ10mm * H30mm; |
| 4.Weighing Unit | |
| 1.1. Weighing Balance | Sartorius balance, with an optional range of 200g (operation can also be changed); |
| 1.2. Weighing Precision | 0.001g; |
| 1.3. Weighing Data | Communication/transmission to the host computer; |
| 1.4. Weighing Function | This function is an optional function. If precise weighing of the liquid supply is not required, the solution of directly using a metering pump for liquid supply can be adopted, and this option can be disabled. |
| 5.Control Unit | |
| 1.1. Type | PC – Base data processing software + PLC field control; |
| 1.2. Quantity | 1 set; |
| 1.3. Field Control | PLC control, optional HMI operation; |
| 1.4. Industrial Control Host | Industrial control host, not lower than the following configuration: CPU: Core i3 or higher processor, frequency higher than 2.5GHz Memory: greater than 2GB Hard disk: greater than 160GB Operating screen: size larger than 17 inches |
| 1.5. Data Software | Formula function: experimental formulas can be automatically designed according to factors and levels; the maximum number of liquid factors is 6 factors, and the number of levels is 3 levels; factors and level values can be selectively set; The quantity of solution required for each ratio can be set; Data recording: the software can realize the one – to – one correspondence between fixtures and containers; dispensing data is automatically stored, and historical data can be queried and exported to EXCEL; Equipment control: equipment integrated control, communication with weighing instruments. |
